Making the Machine Made Enfield Rifle

yulzari

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Plymouth and Basse Marche
Possibly already posted but I failed to find it in a search here.

A doctorate thesis which essentially reverse engineers the machinery and processes used to machine make interchangeable Enfield Pattern 1853 rifles. It shows all the processes from the very beginning with the machinery, tools and gauges used.


An essential to fully know the rifle that began as raw walnut, steel, iron and brass. Not mentioned but some of the brass came from remelting old brass parts broken down in the Tower together with new and some replacement zinc to compensate for that given off in the melting and casting.
 
There is a section in that which shows 'variations' between Enfield and Belgian patterns which helps to explain why Enfield sent Belgian-sourced rifles and carbines for repair or conversion to Snider back to Belgium. It also helps to explain the lack of interchangeability in civilian-made weapons as they tended to use their own screw dies rather than buy new tooling to make ones to Enfield standard. Enfield will have supplied the patterns for the components too but it is questionable how these were used.

Many of the components were forged and then hand-finished to pattern - or as near as they could get - the 'if it works - OK' philosophy. Most components were inspected in proportion by Enfield inspectors to ensure they were 'to pattern', which is why many lock components in US and CS supplied rifles have Enfield inspectors marks on them - taken 'from stock'. By 1858, Enfield was only just capable of producing all the weapons needed, but became concerned at the lack of interchangability of sub-contracted (TOWER) components, so sub-ccontracting was initially restricted to only one company - London Armoury Company. Belgian firms were still used, but many of those weapons were graded as Class 2 - fit for Volunteer and Militia use only since they had the same interchangeability problems as Britsh sub-contractors. So why use them? Cost. They were far cheaper.

The gunmakers still supplied the Volunteers who initially had to buy their own rifles but that soon faded as the government supplied rifles towards the end of 1860 which is why they jumped at the US and CS contracts.
 
Possibly already posted but I failed to find it in a search here.

A doctorate thesis which essentially reverse engineers the machinery and processes used to machine make interchangeable Enfield Pattern 1853 rifles. It shows all the processes from the very beginning with the machinery, tools and gauges used.


An essential to fully know the rifle that began as raw walnut, steel, iron and brass. Not mentioned but some of the brass came from remelting old brass parts broken down in the Tower together with new and some replacement zinc to compensate for that given off in the melting and casting.
Great to have these original sources shared with participants on these message boards. Thanks.
 
Very interesting paper, which I look forward to reading.
If you ever get the chance, go to the Harper's Ferry Arsenal Museum and see the processes and equip't up close.
Anyone familiar with a machine shop would recognize the machines, except they were water wheel driven.

One should not take the difficulty of making 100% interchangeable parts for granted, especially in the 1800's.
For example, as late as the 1980's automobile engine parts were not identical. They were instead mechanically sorted for best match in both weight and clearances.

With modern methods of making steel, tightly controlled heat treating and CNC machining, it should be possible to make virtually identical and near-blueprinted muskets.
 
Possibly already posted but I failed to find it in a search here.

A doctorate thesis which essentially reverse engineers the machinery and processes used to machine make interchangeable Enfield Pattern 1853 rifles. It shows all the processes from the very beginning with the machinery, tools and gauges used.


An essential to fully know the rifle that began as raw walnut, steel, iron and brass. Not mentioned but some of the brass came from remelting old brass parts broken down in the Tower together with new and some replacement zinc to compensate for that given off in the melting and casting.
I put up a link early last week to Peter's thesis, so great minds think alike :0) . I spoke to Peter last month and this work will be available in book form next year.
 
From the September 21, 1861, issue of "The Illustrated London News"........

20240722_114226 a.jpg
 
This was quite some undertaking for Enfield and the Ordnance and very much against the wishes of the traditional gunmakers who had considerable weight in Parliament. However, the Lovells and the government could see this was the only way to get what they wanted - arms made with interchangeable components to ensure a long service life. It is considered that the lack of a large number of gunsmiths of various trades as well as a different market promped the adoption of 'the American System' in America. The problem in Britain was the variation in gunmaking skills - rather like the 'Khyber Pass' gunmakers. The expensive guns - high end - were very good, well crafted and presented pieces complete with presentation cases, but some of the lower-end examples that still exist are better as scrap. At least the really bad ones could be sent out into the Empire.
 
One of the difficulties was getting the stocks to be identical. Iron/steel stays the same more or less, but wood can shrink over time.
More so, if it's poorly seasoned. Imagine the demand increase for quality seasoned walnut, as the Union army went from 15,000 regulars to over 600,000 by 1863.
Perhaps the reason the Springfield went with the split clamp bands for the 1863 musket version?
 
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One of the difficulties was getting the stocks to be identical. Iron/steel stays the same more or less, but wood can shrink over time.
More so, if it's poorly seasoned. Imagine the demand increase for quality seasoned walnut, as the army went from 15,000 regulars to over 600,000 by 1863.
Perhaps the reason the Springfield went with the split clamp bands for the 1863 musket version?
Does make sense to have adjustable bands if you can't count on the wood stability.
 
This was quite some undertaking for Enfield and the Ordnance and very much against the wishes of the traditional gunmakers who had considerable weight in Parliament. However, the Lovells and the government could see this was the only way to get what they wanted - arms made with interchangeable components to ensure a long service life. It is considered that the lack of a large number of gunsmiths of various trades as well as a different market promped the adoption of 'the American System' in America. The problem in Britain was the variation in gunmaking skills - rather like the 'Khyber Pass' gunmakers. The expensive guns - high end - were very good, well crafted and presented pieces complete with presentation cases, but some of the lower-end examples that still exist are better as scrap. At least the really bad ones could be sent out into the Empire.
Perhaps a little hard on the gun trade. Most of them made Enfields of a reasonable quality that could pass inspection and most of those of lesser quality were made to a price for the foreign civilian trade and all were proofed as safe. Major factory makers in Liege and France made adequate ones too.

The cheap civilian trade used up a lot of inspector reject parts (rejected as out of pattern not as unsafe) and I used to have a Pattern1853 based Snider made up of reject parts including an oversize barrel hastily put together for the French National Government for use in the defence of the Cotentin Peninsula in the 1870 War and that shot quite well.

What made the British government move to interchangeable arms was not the quality of the work per se,as they all had to pass inspection, and Lovell was criticised for the rigour of his inspectors. But the problems of maintaining them which needed skilled and forge equipped armourers in the field and variations in the markings of the sights. Which latter was of little significance to most of the troops of the American Difference of Opinion as they and their officers had negligible training in their use and were adequate for the ranges of actual engagement. The Union bought trade made Enfields when they were short of small arms but always intended to standardise on the interchangeable Springfields as soon as they could, which was not done until the war ended.

Similarly the British government desperately needed large quantities of Pattern 1853 Enfields for the Crimean War and had to place orders anywhere they could from small trade makers and foreign factories from Belgium, France etc. and the USA as they could not make enough in the normal system. Hence they saw they must have a permanent source of interchangeable arms and invested in the Enfield factory and, over a long period, they removed the non interchangeable Enfields from front line use to the militia, colonial, native forces and Volunteers and finally sold them all off as the army transitioned to the Snider which conversion was only done to interchangeable arms by them. But the trade converted anything that could pass proof.

So most trade made Enfields were adequate rifles suitable for issue but militarily inferior to the interchangeable rifle muskets, but rarely bad ones. I too have seen some pretty poor ones but many of these had led a hard life or put together from disparate surplus parts. Often in more modern times. The pattern has also been tainted by the common Indian copies for their local use. The 'Khyber' Afridi made copies can be quite well made and the iron up to the task, even if the steel is more variable. The bad ones are hand held pipe bombs but Darwinism has weeded out the worst but survival has been helped by inferior powder and use with light round balls and shot. But I digress from the forum focus.

I do agree that some trade Enfields were very poor but most were fit for use.
 
Perhaps a little hard on the gun trade. Most of them made Enfields of a reasonable quality that could pass inspection and most of those of lesser quality were made to a price for the foreign civilian trade and all were proofed as safe. Major factory makers in Liege and France made adequate ones too.

The cheap civilian trade used up a lot of inspector reject parts (rejected as out of pattern not as unsafe) and I used to have a Pattern1853 based Snider made up of reject parts including an oversize barrel hastily put together for the French National Government for use in the defence of the Cotentin Peninsula in the 1870 War and that shot quite well.

I do agree that some trade Enfields were very poor but most were fit for use.
I never said they were unfit for use - or even poor. SOME were, but all rifles produced for the government had to be passed by inspectors and have a grouping accuracy test before being accepted. In the early days they were also made by contract to Liege and St Etienne and it was partly this that prompted Enfield to take over production - the trade could NOT keep up with demand. In the days of the smoothbore musket, quality and interchangability was not so important and the muskets were relatively cheap to replace, but the introduction of the rifle and the expectation of accurate shooting changed all that. They had to be to pattern - and that cost. The gun trade was slow to respond to changes so the 'American System' was also seen as a way to be able to change specification relatively quickly while still retaining some control over production and without too much cost. That is the reason why there are so few first and second pattern Enfields around. As for the 'scrap' comment - I was not talking about Enfields particularly, but the general British gun trade. Some are VERY poor, albeit proofed, but are hardly worth 'restoring', pitted and barely working. (our attics and sheds tend to be rather damp.) The best guns still attract a value in tens of thousands - but they will rarely be government issue.

Belgian. I will show again the back of a lockplate of my Belgian-made Enfield carbine - an unmarked Snider Mk II** conversion - and a 'pattern' one. It was accepted first as an ML artillery carbine and, after conversion - in Belgium - was again accepted and probably used as a cadet carbine. Belgian makers were given some inspected components but were generally just tested before acceptance; barrels bear a Liege proof. The lock will not have been altered

Plate comparisons.jpg
 
in that illustration, the machine in the foregound center of 'Rolling Mill' is the barrel rolling machine. The 'Rough Boring' is the next stage which would have been followed by initial proofing. Then it would go to the 'Rifling Machine' before final proofing. The 'copying lathe' is making the stock.

In the case of the civilian-made rifles these processs would not be on such a grand scale and each part would have been produced by a specialist maker - lock-, stock- and barrel-maker. (Hence the old saying) These would then be sent to a central assembly workshop to be fitted together to make the rifle. This would include any alteration to components, espcially the stock. The names and initials found on these component parts are those of the maker, but the barrels often have the gunmaker's (assembler) name too!

The lock would either have TOWER (a consortium of makers) or the name of the gunmaker on it. TOWER usually has the date, but named ones often don't. Some have nothing on the lock plate. Some barrels also have Belgian proofs as these were made there. Some are Belgian barrels but British proofs, the only clue being the inspectors marks.
 

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