Great question. A few years ago when I was shooting my Colt replica revolvers, which also require percussion caps placed on nipples, I purchased a brass "capper" which stored about 25 nipples and was spring-loaded inside. The spring kept tension on the caps forcing them to the outlet which would hold one securely while it was placed on a nipple. Once placed, the spring tension would push the next cap out in position so it could be quickly placed on the nipple. Straight line cappers were/are available for muskets, and teardrop-shaped cappers are used for revolvers. The tapered end of the pistol cappers allowed the tip of the capper to fit in between the narrow confines between the indentation of the cylinder wall and the nipple so as to successfully cap the nipple.
The capper is a simple device but I don't know if any were in use during the Civil War. It would have indeed been quite a problem I think trying to cap a musket or pistol in the heat of battle. The caps are very small and difficult to hold with just the fingers.
Lee




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